Manav Sirwani - Evolution of Pencil - 22BDI029
The legend holds that in the early 1560s (1564?), a large tree – possibly an oak – was uprooted in a storm. Either a traveler or a shepherd or a random passerby notices chunks of a black substance hanging from the upturned roots. Graphite was first believed to be a type of black lead. It was referred to as wadd, black lead and plumbago, from the Latin, meaning “that which acts like lead.” Its existence was well-known throughout Europe at the end of the sixteenth century, and folks with needs for portable and/or erasable writing or drawing equipment were seeking plumbago by 1610 in London.
In the beginning, graphite was used to mark sheep. But then artists and individuals who did fieldwork requiring note-making on the go started to use it to make more sophisticated marks than merely putting a dark smudge on wool. Chunks of pure graphite were used at first. These were sawed into sticks and wrapped in sheepskin, later in coiled string. Small pieces of graphite were even inserted into hollow ends of reeds and twigs.
Graphite Composites
By 1726, small pieces of graphite which would otherwise be wasted were ground into powder with a mortar. The impurities were removed by sifting, and the powder was mixed with sulfur. This was melted, and workers would knead this mixture on boards, like bread. When it was cooled, it was sawed into cakes which were then in turn cut into square pencil leads. Outside of England, where the Borrowdale mine is located, pencil makers in countries like France and Germany were almost always reliant on the use of binders to form graphite composites from the inferior graphite available. Other binders used in this way included gum, shellac, wax and insinglass (fish bladder goo). These binders produced scratchy pencils that did not leave a dark mark. German pencils were notorious for containing enough sulfur that the cores would become soft and would produce a brimstone-like smell when held up to a flame.
Borrowdale Mine
The mine at Borrowdale was guarded and protected by the Crown, and men worked under loaded guns. The graphite unearthed there was used to make crucibles for manufacturing cannonballs, among other things, in addition to pencil leads. Because of the mine’s bounty, there were no major efforts in England to make pencils in the composite manner used by the rest of Europe until it became clear that the mine was becoming empty.
Graphite Pencils in America
Legend has it that the first American pencils were made by a young woman in Massachusetts (Medford or Danvers, or somewhere else). She took pieces of Borrowdale graphite, mixed it with gum arabic and stuffed the mixture into a hollow twig (the tree species varies according to which version of the legend one accepts). Perhaps the first large-scale pencil manufacturer was William Monroe, a cabinet maker in Roxbury, Massachusetts. There is evidence that he attempted to master the Conte’ process.
More on the Evolution of Pencil Anatomy
We have mostly looked at the evolution of the graphite core of the pencil, which does indeed account for most developments in pencildom. But certainly some other points merit a mention.
Pencil leads were still square as late 1830, when German pencil makers (possibly French or English) started to extrude the leads through a round die. Round leads did not become the norm until the mid 1870s. Modern pencil leads are boiled in wax, so that it coats every bit of graphite with this lubricant. The result is smoother writing and – often – less smearing. We even have pencils today which use something other than clay as a binder, such as extruded plastic pencils (Empire in the 1980s, the new Staedtler Wopex).
Some of the first wood-cased pencils were made of juniper species, and they resembled modern carpenter pencils. Because of the grain and balance of strength and softness, Easter Red Cedar was used in pencils until the early 20th century. The wood became so scarce that pencil companies would go around buying up cedar fence posts, replacing these fences with metal ones. Red Cedar was replaced by Incense Cedar, a Western species. Adjustment was slow to the new wood because, despite its name, it does not exude the strong aroma of Red Cedar. Incense cedar was often dyed red and perfumed, in an effort to make the transition smoother. Today, Incense Cedar is the wood of choice for the best pencils. Other species, such as basswood, jelutong and various pine trees, are used by different manufacturers in different countries.
http://www.pencilrevolution.com/2014/05/evolution-of-the-pencil/
Thank You
Manav Sirwani
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